Refrigerator

The Father of Cool

Willis Haviland Carrier - The History of Air Conditioning

In 1902, only one year after Willis Haviland Carrier graduated from Cornell University with a Masters in Engineering, the first air (temperature and humidity) conditioning was in operation, making one Brooklyn printing plant owner very happy. Fluctuations in heat and humidity in his plant had caused the dimensions of the printing paper to keep altering slightly, enough to ensure a misalignment of the colored inks. The new air conditioning machine created a stable environment and aligned four-color printing became possible. All thanks to the new employee at the Buffalo Forge Company, who started on a salary of only $10.00 per week.

The 'Apparatus for Treating Air' (U.S. Pat# 808897) granted in 1906, was the first of several patents awarded to Willis Haviland Carrier. The recognized 'father of air conditioning' is Carrier, but the term 'air conditioning' actually originated with textile engineer, Stuart H. Cramer. Cramer used the phrase 'air conditioning' in a 1906 patent claim filed for a device that added water vapor to the air in textile plants - to condition the yarn.

In 1911, Willis Haviland Carrier disclosed his basic Rational Psychrometric Formulae to the American Society of Mechanical Engineers. The formula still stands today as the basis in all fundamental calculations for the air conditioning industry. Carrier said he received his 'flash of genius' while waiting for a train. It was a foggy night and he was going over in his mind the problem of temperature and humidity control. By the time the train arrived, Carrier had an understanding of the relationship between temperature, humidity and dew point.

Industries flourished with the new ability to control the temperature and humidity levels during and after production. Film, tobacco, processed meats, medical capsules, textiles and other products acquired significant improvements in quality with air conditioning. Willis and six other engineers formed the Carrier Engineering Corporation in 1915 with a starting capital of $35,000 (1995 sales topped $5 billion). The company was dedicated to improving air conditioning technology.

In 1921, Willis Haviland Carrier patented the centrifugal refrigeration machine. The 'centrifugal chiller' was the first practical method of air conditioning large spaces. Previous refrigeration machines used reciprocating-compressors (piston-driven) to pump refrigerant (often toxic and flammable ammonia) throughout the system. Carrier designed a centrifugal-compressor similar to the centrifugal turning-blades of a water pump. The result was a safer and more efficient chiller.

Cooling for human comfort, rather than industrial need, began in 1924, noted by the three Carrier centrifugal chillers installed in the J.L. Hudson Department Store in Detroit, Michigan. Shoppers flocked to the 'air conditioned' store. The boom in human cooling spread from the department stores to the movie theaters, most notably the Rivoli theater in New York, whose summer film business skyrocketed when it heavily advertised the cool comfort. Demand increased for smaller units and the Carrier Company obliged.

In 1928, Willis Haviland Carrier developed the first residential 'Weathermaker', an air conditioner for private home use. The Great Depression and then WW2 slowed the non-industrial use of air conditioning. After the war, consumer sales started to grow again. The rest is history, cool and comfortable history.

Willis Haviland Carrier did not invent the very first system to cool an interior structure, however, his system was the first truly successful and safe one that started the science of modern air conditioning. You can read about the earlier history of air conditioning in the recommended reading material listed in the left sidebar.

Refractors

Before mechanical refrigeration systems were introduced, people cooled their food with ice and snow, either found locally or brought down from the mountains. The first cellars were holes dug into the ground and lined with wood or straw and packed with snow and ice: this was the only means of refrigeration for most of history.

Refrigeration is the process of removing heat from an enclosed space, or from a substance, to lower its temperature. A refrigerator uses the evaporation of a liquid to absorb heat. The liquid, or refrigerant, used in a refrigerator evaporates at an extremely low temperature, creating freezing temperatures inside the refrigerator. It's all based on the following physics: - a liquid is rapidly vaporized (through compression) - the quickly expanding vapor requires kinetic energy and draws the energy needed from the immediate area - which loses energy and becomes cooler. Cooling caused by the rapid expansion of gases is the primary means of refrigeration today.

The first known artificial refrigeration was demonstrated by William Cullen at the University of Glasgow in 1748. However, he did not use his discovery for any practical purpose. In 1805, an American inventor, Oliver Evans, designed the first refrigeration machine. The first practical refrigerating machine was built by Jacob Perkins in 1834; it used ether in a vapor compression cycle. An American physician, John Gorrie, built a refrigerator based on Oliver Evans' design in 1844 to make ice to cool the air for his yellow fever patients. German engineer Carl von Linden, patented not a refrigerator but the process of liquifying gas in 1876 that is part of basic refrigeration technology.

Refrigerators from the late 1800s until 1929 used the toxic gases ammonia (NH3), methyl chloride (CH3Cl), and sulfur dioxide (SO2) as refrigerants. Several fatal accidents occurred in the 1920s when methyl chloride leaked out of refrigerators. Three American corporations launched collaborative research to develop a less dangerous method of refrigeration; their efforts lead to the discovery of Freon. In just a few years, compressor refrigerators using Freon would became the standard for almost all home kitchens. Only decades later, would people realize that these chlorofluorocarbons endangered the ozone layer of the entire planet.

Refrigeration History

In prehistoric times, man found that his game would last during times when food was not available if stored in the coolness of a cave or packed in snow. In China, before the first millennium, ice was harvested and stored.

Hebrews, Greeks, and Romans placed large amounts of snow into storage pits dug into the ground and insulated with wood and straw. The ancient Egyptians filled earthen jars with boiled water and put them on their roofs, thus exposing the jars to the night’s cool air. In India, evaporative cooling was employed. When a liquid vaporizes rapidly, it expands quickly. The rising molecules of vapor abruptly increase their kinetic energy and this increase is drawn from the immediate surroundings of the vapor. These surroundings are therefore cooled.

The intermediate stage in the history of cooling foods was to add chemicals like sodium nitrate or potassium nitrate to water causing the temperature to fall. Cooling wine via this method was recorded in 1550, as were the words "to refrigerate”.

Cooling drinks came into vogue by 1600 in France. Instead of cooling water at night, people rotated long-necked bottles in water in which saltpeter had been dissolved. This solution could be used to produce very low temperatures and to make ice. By the end of the 17th century, iced liquors and frozen juices were popular in French society.

The first known artificial refrigeration was demonstrated by William Cullen at the University of Glasgow in 1748. Cullen let ethyl ether boil into a partial vacuum; he did not, however, use the result to any practical purpose.

Ice was first shipped commercially out of Canal Street in New York City to Charleston, South Carolina in 1799. Unfortunately, there was not much ice left when the shipment arrived. New Englanders Frederick Tudor and Nathaniel Wyeth saw the potential for the ice business and revolutionized the industry through their efforts in the first half of the 1800s. Tudor, who became known as the “Ice King”, focused on shipping ice to tropical climates. He experimented with insulating materials and built icehouses that decreased melting losses from 66 percent to less than 8 percent. Wyeth devised a method of quickly and cheaply cutting uniform blocks of ice that transformed the ice industry, making it possible to speed handling techniques in storage, transportation and distribution with less waste.

In 1805, an American inventor, Oliver Evans, designed the first refrigeration machine that used vapor instead of liquid. Evans never constructed his machine, but one similar to it was built by an American physician, John Gorrie.

In 1842, the American physician John Gorrie, to cool sickrooms in a Florida hospital, designed and built an air-cooling apparatus for treating yellow-fever patients. His basic principle--that of compressing a gas, cooling it by sending it through radiating coils, and then expanding it to lower the temperature further--is the one most often used in refrigerators today. Giving up his medical practice to engage in time-consuming experimentation with ice making, he was granted the first U.S. patent for mechanical refrigeration in 1851.

Commercial refrigeration is believed to have been initiated by an American businessperson, Alexander C. Twinning, in 1856. Shortly afterward, an Australian, James Harrison, examined the refrigerators used by Gorrie and Twinning and introduced vapor-compression refrigeration to the brewing and meatpacking industries.

Ferdinand Carré of France developed a somewhat more complex system in 1859. Unlike earlier compression-compression machines, which used air as a coolant, Carré's equipment contained rapidly expanding ammonia. (Ammonia liquefies at a much lower temperature than water and is thus able to absorb more heat.) Carré's refrigerators were widely used, and vapor compression refrigeration became, and still is, the most widely used method of cooling. However, the cost, size, and complexity of refrigeration systems of the time, coupled with the toxicity of their ammonia coolants, prevented the general use of mechanical refrigerators in the home. Most households used iceboxes that were supplied almost daily with blocks of ice from a local refrigeration plant.

Beginning in the 1840s, refrigerated cars were used to transport milk and butter. By 1860, refrigerated transport was limited to mostly seafood and dairy products. The refrigerated railroad car was patented by J.B. Sutherland of Detroit, Michigan in 1867. He designed an insulated car with ice bunkers in each end. Air came in on the top, passed through the bunkers, and circulated through the car by gravity, controlled by the use of hanging flaps that created differences in air temperature. The first refrigerated car to carry fresh fruit was built in 1867 by Parker Earle of Illinois, who shipped strawberries on the Illinois Central Railroad. Each chest contained 100 pounds of ice and 200 quarts of strawberries. It was not until 1949 that a refrigeration system made its way into the trucking industry by way of a roof-mounted cooling device, patented by Fred Jones.

Brewing was the first activity in the northern states to use mechanical refrigeration extensively, beginning with an absorption machine used by S. Liebmann’s Sons Brewing Company in Brooklyn, New York in 1870. Commercial refrigeration was primarily directed at breweries in the 1870s and by 1891, nearly every brewery was equipped with refrigerating machines.

Natural ice supply became an industry unto itself. More companies entered the business, prices decreased, and refrigeration using ice became more accessible. By 1879, there were 35 commercial ice plants in America, more than 200 a decade later, and 2,000 by 1909. No pond was safe from scraping for ice production, not even Thoreau’s Walden Pond, where 1,000 tons of ice was extracted each day in 1847.

However, as time went on, ice, as a refrigeration agent, became a health problem. Says Bern Nagengast, co-author of Heat and Cold: Mastering the Great Indoors (published by the American Society of Heating, Refrigeration and Air-conditioning Engineers), “Good sources were harder and harder to find. By the 1890’s, natural ice became a problem because of pollution and sewage dumping.” Signs of a problem were first evident in the brewing industry. Soon the meatpacking and dairy industries followed with their complaints. Refrigeration technology provided the solution: ice, mechanically manufactured, giving birth to mechanical refrigeration.

Carl (Paul Gottfried) von Linde in 1895 set up a large-scale plant for the production of liquid air. Six years later he developed a method for separating pure liquid oxygen from liquid air that resulted in widespread industrial conversion to processes utilizing oxygen (e.g., in steel manufacture).